The challenge facing the Ivanhoe team was keeping this vital cog in the industrial supply chain running at full production, 24/7. Orion’s Ivanhoe plant has been running continuously since 1952, and the facility contains an array of chemical and mechanical manufacturing technologies. Louisiana Plant Provides Template for Global Expansion Orion chose eschbach GmbH’s Shiftconnector software, which could be applied globally with minimum disruption and maximum acceptance by plant operations and management personnel at all levels. Investigation into different concepts to reach a solution began with a steady, global review of plant production processes to determine an outcome that would render multiple versions of plant shift log data obsolete in favor of digital and transparent reporting in near-real time. It also needed to be accessible on the shop floor as well as to OT/IT and corporate. The solution needed to connect to SAP software and leverage a simplified maintenance system that would be transparent and connect to the OSI PI data historian. Among its requirements, Orion had two specific prerequisites. On its digital journey for global operations, Orion chose their Ivanhoe, La., plant to pioneer a solution for enhanced communication that would ultimately roll out globally and be customized according to each plant’s geography, regulatory mandates and cultural standards. In 2020, the Luxembourgish carbon black manufacturer decided to launch a major digital transformation program across business functions. The company has 15 global production sites and four technical centers. Orion Engineered Carbons SA produces carbon black, a solid form of carbon used for tires, coatings, ink, batteries, plastics and other high-performance applications in the automotive and technology industries.
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